Facilities and Equipment
Inspection and Metrology
Quality Management & Shipping Inspection Process
ISO-Certified Process Assurance: Our plastic component contract manufacturing and injection molding operations strictly comply with ISO 9001 Quality Management Systems and ISO 13485 Medical Devices Quality Management Systems.We have established a comprehensive process—from mold development to finished product shipment—ensuring every part delivers high precision, exceptional reliability, and complete traceability.
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Quality Management Process
Once the fundamental direction is confirmed, Ding Shun’s engineering team assumes full responsibility for the overall mold structural design, focusing on the following key areas:
01. Mold Trial & First Article Inspection (FAI)
Comprehensive dimensional, cosmetic, and functional inspections are conducted on first-article samples to verify that both mold design and molding processes strictly comply with design specifications.
02. Mass Production Process Control
Injection parameters and product quality are continuously monitored and logged per ISO 9001/13485 standards, enabling early anomaly detection to minimize defect rates.
03. In-Process Quality Inspection
Key dimensions, functional performance, and cosmetic defects are verified using precision measurement equipment to guarantee full mass production consistency.
04. Final Quality Inspection and Packaging
Comprehensive final inspections confirm that aesthetics, dimensions, and functionality meet required standards before customized labeling, packaging, and shipping preparation are completed per customer specifications.
05. Outgoing Traceability Management
Batch Traceability: Every batch maintains detailed inspection logs, process parameters, and mold data, ensuring end-to-end traceability aligned with ISO 9001/13485 requirements.
06. Quality Commitment
Quality Assurance Statement: Rigorous ISO quality management and systematic inspections guarantee that every plastic component achieves peak standards from design to final dispatch.
Inspection Equipment & Quality Control
Metrology & Quality Assurance Standard: Equipped with advanced inspection equipment and certified under ISO 9001 and ISO 13485, we execute a comprehensive quality assurance process to guarantee precision and reliability for every component from mold trial through to final release.
Key Inspection Equipment & Capabilities:
Taiwan Micro TMS Series Optical Measurement System
Precision Measurement: High-resolution optical system for accurate dimensional, geometric, and profile inspection.
Multi-Cavity & Complex Geometry: Engineered for thin-walled and multi-cavity plastic parts, ensuring batch consistency.
Early Anomaly Detection: Rapidly identifies surface flaws, hole displacement, and warpage to maximize yield rates.
Traceability & Reporting: Exports full automated inspection records for seamless audit compliance.
Digital Calipers & Micrometers
Critical Dimension Checks: Precise measurement of thickness, pitch, and overall dimensions against print tolerances.
Rapid Mass Production Sampling: Fast, reliable line inspections to optimize throughput and quality stability.
Broad Material Application: Compatible with commodity and engineering resins across varied part geometries.
Hardness Testers
Material Property Verification: Precise hardness testing (Shore / Rockwell) to confirm resin specifications.
Versatile Grade Compatibility: Supports engineering, wear-resistant, impact-modified, and high-temp resins.
Durability Guarantee: Ensures long-term structural integrity and stability during product performance.
Value-Added Quality Advantages
Full Lot Traceability: Comprehensive digital records linking inspection data and molding parameters per batch.
Multi-Sector Readiness: Built for high-spec applications in electronics, medical, automotive, and consumer tech.
Integrated Quality Control: Seamlessly alignment across toolmaking, precision machining, molding, and OEM/ODM assembly.
Combining state-of-the-art inspection technology with seasoned operational expertise, we guarantee uncompromising quality across dimensions, functionality, aesthetics, and material performance—delivering dependable, high-value components for demanding global applications.
